Customizations

Optional parts

The following excludes hard and soft tops, tonneau, and car storage covers; see also orders. Alphabetical order by vendor; alternatives indicated by matching numbers, ie. ⇒ 1.

OPTIONAL PARTS included in this Mk3.1 build
Part Description Vendor, SKU Cost
wheel well liners ⇒ 2 AC Interiors $185
traditional hood hinge kit Breeze EzePak ¹
seat mounts, tilt and adjustment Breeze EzePak ¹
hidden trunk hinges Breeze 35200 $129¹
trunk prop rod kit Breeze 35247 $35¹
driver-only head rest ⇒ 5 Breeze 70593 $179
brake ducts alum mesh Breeze 35296 $29
oil cooler opening alum mesh Breeze 35256 $29
side pipe heat shields, chrome (for sound, see ⇒1 below) Cobra Stuff $190
bullet side view mirror windshield mountDark Water $29
aluminum rear view mirror windshield mountDark Water $29
trunk lid interior access cover Photo Dark Water $17
door finish aluminum trim Dark Water $69
windshield post bezels FFR Complete Kit ¹
wipers FFR Complete Kit ¹
leather vintage-style seats ($500 value) FFR kit upgrade ¹
wind wings FFR 12049 $125
passenger roll bar (greater safety) FFR 14166 $190
spats (rear fender rock guards) ⇒ 7 FFR 12925 $59
chrome overriders, front and rears FFR 12012 (pair) $260
hood scoop, separate screw attachment FFR 12472 $79
side louvers (replaces FFR kit item) FinishLine $75
neck, nose, side emblems (4) FinishLine $75
fire extinguisher, chrome, 1 lb sodium bicarbonate FinishLine $75
rubber grommets for front quick jack bolt holes Photo FinishLine BM GF $20
door panel inserts, leather upgrade, standard style Herbs Custom³ $280
under dash filler (support) panel Mikes $35
D-shape trim, hood and trunk Mikes $35
seat belt bezel trim plates Mikes $30
Russ Thompson turn signal steering wheel bezel (see Russ's Garage) Mikes $30
hand brake relocation, chrome ring North Racecars $150
roll bar aluminium grommets, 2 of 3-piece set ⇒ 6 Russ's Garage $110
self-canceling turn signal assembly Russ's Garage² $245
quick jack cover plates (next to radiator) Russ's Garage $45
upgraded carpet (Bentley, black, approx 5 yards incl trunk) Miami CA1201 $230
transmission air vents with custom inside scoops ⇒ 4 Vintage Air 49053-VUQ $40
stainless 12v power socket (under dash accessory) You-Do-It Electronics $2
removable transmission tunnel cover custom fabrication ¹
removable footbox cover, rivet nut attachmentcustom fabrication ¹
rubber gap fills to close off the engine bay custom fabrication ¹
EFI fuse box drop down for easy access custom fabrication ¹
fuel pump, sender unit covers ⇒ 3custom fabrication ¹
dead pedal attached to left round chassis tubing, see photo custom fabrication ¹
trim metal edges and openings (see McMaster edge trim)custom fabrication ¹
trunk tie-down anchorscustom fabrication ¹
precise fit radiator cowling, steel sheetcustom fabrication ¹
cockpit lock boxcustom fabrication ¹
powder coating, anodizing see discussion $400
heat and sound insulation see discussion $400
OPTIONAL PARTS TOTAL (approximate) $3900
ALTERNATIVES to optional parts described above
Part Description Vendor, SKU Cost
sound baffling for side pipes (see also heat shields) ⇒ 1 Breeze 70585 $780
sound baffling CC inserts (instead of Breeze 70585) ⇒ 1 Car Chemistry $90
adjustable side pipe hangar kit ⇒ 1 Breeze 70568 $59
aluminum rear splash panels ⇒ 2Dark Water $45
fuel pump, sender unit covers ⇒ 3 Dark Water $17
brake duct blower air vent system ⇒ 4 Cobra Earl $200
roll bar head rests, black vinyl, pair ⇒ 5 Cobra Earl $170
roll bar trim rings, 2 sets of 3 ⇒ 6 Mike Everson $130
roll bar bezels ⇒ 6 FFR 14547 $120
clear 3M spats ⇒ 7Very Cool Parts $50

¹ no extra charge: FFR 2008 Winter Sale, included in FFR 3.1 Complete Kit or Breeze EzePak, or custom fabrication at minimal expense
² also North Racecars, Tri-State, APE Products turn signal assemblies. North Racecars unit puts switch closer to dash, needs no bezel, moves steering wheel closer to the driver (away from the dash), and uses original bent-arm switch ($240).
³ also Levy Racing $135, $175 leather, Finish Line arm rest/map pocket $195, and Finish Line pleated door panel $275

Excluded options

Considered but EXCLUDED from this build
Part Description Vendor, SKU Cost Reason for exclusion
oval 3″ X 1-1/2″ filler grommet, EEC firewall pass-thru RJM Injection $10 not necessary
dead pedalDark Water $71 extended panel too close to exhaust
truck storage box extensionsDark Water $175 up front battery box so extra space not needed
rear storage box between seatsDark Water $58 reduces trunk storage, see door panels
seat heaters Cobra Heat $175 no cold weather driving planned
hidden bolt downtube roll bar Tangent $160 not necessary
chrome instead of powder coat roll bar FFR option $300 not consistent with vintage look
heater with defrost FFR 14816 $320 no cold weather driving planned
sun visors FFR 12042 $125 not necessary, risk of cracking windshield
passenger grab bar Tony Branda $65 not necessary, not vintage look
dash glove box AC Interiors $175 conflicts with EEC computer placement, not necessary
aluminum cup holdersRuss's Garage $90 not vintage look
driving lights for oil cooler opening Tangent $130 not vintage look
blind roll bar connection kit (per bar)Tangent $79 not necessary
IRS rear anti-sway bar Vintage Performance $400 not necessary for street vehicle
driver dead pedalThomas Aftermarket $20 no Mk3 version available
cockpit center console various $200 not vintage appearance
dash support struts/tubes, see example custom fabrication $100 conflicts with Lokar transmission-mounted handbrake

Body modifications

Dropped Butt

comparebutt.jpg The most involved body modification is the so-called dropped butt that lowers the rear body edge, changes the rear contour, and also shrinks the available trunk space. Without a direct side-by-side comparison, the difference between the original FFR perky butt and the modified dropped butt is hard to discern.

In general, this modification involves three steps:

  1. dropped butt changes to the chassis and truck area that allow a lower body shell
  2. rounding out the perky point on the trunk where license plate mounts
  3. reworking the shape of the rear wheel opening and the contour just behind the rear wheel opening

The last two steps may be performed without actually dropping the rear in the complete modification. Moreover, the majority of the appearance enhancement can be achieved by rounding the truck, reworking the rear wheel area, and widening the tail light mounting pads (see separate discussion below), which is considerably less involved.

The newly designed Mk4 body shell eliminates the “perky butt” issue.

Tail light pads

Preparing the tail light pads

Preparing the tail light pads

Widened tail light pads

Widened tail light pads eliminate the crowding with the FFR large diameter lights

In addition to major rear body mods like the dropped butt discussed above, the tail light mounting pads can be widened slightly so that the tail lights mount flush with the body. Aside from personal taste, this modification moves the body form closer to the vintage Cobra look.

In the unaltered Mk3.1 body, the round tail lights, now DOT approved, extend just beyond the flat mounting surface, giving a somewhat squeezed presentation. Extending the platform provides a more pleasing placement of the lights.

Finish Line sells smaller diameter Lucas lights ∼ Marker L-692 ∼ with a 3.25” diameter that are close to the original vintage Shelby Cobra appearance. These fit on the existing platform without the “crowded” cluster look. These Lucas lights are also available in clear or amber for the front turn signal lights, if desired.

It is also possible to substitute rectangular tail lights, similar to those used in some vintage Cobras, but further platform modification is required. The tail lights have small tangs that complete the electrical ground; either fashion a rubber gasket with notches to accommodate the tangs, or file small indentations into the body to accept them for a flush mounting.

Hood and scoop

Aside from the dropped butt discussed above, the other major Mk3 body modification involves the hood.

Dick Smith CSX 3035 hood

Riveted hood detail from Dick Smith's famous 427 Cobra roadster CSX 3035 Number 198

Original aluminum Cobras, like racing icon Dick Smith's top speed (198 mph) champion 427 Cobra Number 198, had rivets to attach a separate hood scope in contrast to the smooth one-piece molded fiberglass body of the Mk3.

The modification requires an add-on hood scoop that replaces the molded scoop (see parts above). Rivets are then added around the hood scoop, and along the front leading edge of the hood itself.

The underside the hood can also be painted to imitate a metallic look.

The leading edge that extends into the scoop can also be elongated for a more period-correct appearance.

Various rubber trim options are available to insure the best, no-vibration fit between the hood and body.

Rolled edges

Rolling an edge

Rolled Rage edge using a 1" PVC cut-in-half pipe mold.

The vinylester (or vinyl ester) composite body is a hand-laid 0.188” lamination with a 0.015” black gel coat outer finish, giving the body shell about an overall 0.2” thickness. As opposed to an aluminum frame that can easily roll to a finished edge, the composite body process results in a more abrupt and “flat” edge appearance. These edges can then be rolled, or filled, to mirror the appearance of the vintage aluminum bodies.

Rolling an edge involves adding a filler material, like Evercoat Gage, either with a mold or in successively applied layers, to achieve a new rounded profile.

In addition to a rolled cockpit edge, the dash hoop can be filled back 0.75” to 1” into the cockpit as per the classic 427 S/C look (although a popular Cobra icon, only 30 427 S/C models were actually made).

Optional modifications are summarized below.

  1. widen/finish fender flange lips
  2. cockpit dash and rear rolled edges blended into door edges
  3. round front radiator opening
  4. round side louver openings
  5. round out side rocker panels
  6. round front oil cooler opening
  7. round out other small openings like quickjack holes

Upgraded side louvers

Comparison of side louvers

A comparison of FFR and FinishLine side louvers: FFR reveals interior due to single-blade design while FinishLine covers the opening completely. The aluminium can be powder coated to match the body paint color for a classic vintage appearance (see Non-kit appearance below).

Louver back

FinishLine louver is attached with industrial velcro using L-brackets

The Complete Kit includes side louvers, cut from an aluminum sheet, that are difficult to fit and attach to the fiberglass body. A typical installation involves bonding the louvers to the interior of the body shell with epoxy like J-B Weld, a technical that does not permit future access through the louver openings. In addition, the FFR louver single-blade design shows the engine compartment interior.

The alternative FinishLine design finishes off the louver opening and provides an L-bracket mounting for the interior fiberglass body that can be attached with industrial velcro.

Non-kit appearance

A few modifications remove some fiberglass kit car “giveaways”:

Overall non-kit appearance
paint or powder coat side louvers to match body color instead of leaving aluminum raw
on side rocker panel, hide body bolts (metal plate/tabs attached to body shell), or paint bolts to match body color

The vintage Cobra aluminum body could be seen on underbody front fender above the header and behind the front wheel. It is possible to paint these areas Semi Gloss Silver to suggests an aluminum look, but the wheel well liners make this unnecessary.

 
customizations.txt · Last modified: 2010/05/21 14:56 by Kriss Motors
 
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